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如何提高彈簧的使用壽命?

發布時間(jian):2021/8/3 10:33訪(fang)問:1352

  彈(dan)(dan)簧的等溫(wen)(wen)淬(cui)(cui)火(huo):對于(yu)直(zhi)徑較小或(huo)淬(cui)(cui)透性足夠的彈(dan)(dan)簧可(ke)采用等溫(wen)(wen)淬(cui)(cui)火(huo),它(ta)不僅能(neng)減少變心,而且還能(neng)提高(gao)強(qiang)韌性。在等溫(wen)(wen)淬(cui)(cui)火(huo)后最好再進行一次(ci)回火(huo),可(ke)提高(gao)彈(dan)(dan)性極(ji)限,回火(huo)溫(wen)(wen)度與等溫(wen)(wen)淬(cui)(cui)火(huo)溫(wen)(wen)度相同。

  彈(dan)簧(huang)(huang)的(de)(de)松(song)弛處(chu)(chu)理:彈(dan)簧(huang)(huang)長(chang)時間在(zai)外力作用下(xia)工(gong)作,由(you)于應力松(song)弛,會(hui)產生微量(liang)(liang)的(de)(de)永久(塑性)變(bian)形(xing),特別(bie)是(shi)高溫工(gong)作的(de)(de)彈(dan)簧(huang)(huang),在(zai)高溫下(xia)應力松(song)弛現象(xiang)更為嚴重,使(shi)彈(dan)簧(huang)(huang)的(de)(de)精(jing)度(du)降低,這對一(yi)般精(jing)密彈(dan)簧(huang)(huang)是(shi)不允許的(de)(de)。因此,這類彈(dan)簧(huang)(huang)在(zai)淬火、回火后應進行松(song)弛處(chu)(chu)理。熱(re)處(chu)(chu)理工(gong)藝:對彈(dan)簧(huang)(huang)預(yu)先(xian)加載荷(he),使(shi)其(qi)變(bian)形(xing)量(liang)(liang)超過(guo)彈(dan)簧(huang)(huang)工(gong)作時可能產生的(de)(de)變(bian)形(xing)量(liang)(liang)。然后在(zai)高于工(gong)作溫度(du)20℃的(de)(de)條(tiao)件下(xia)加熱(re),保溫8~24h。

疏身拉簧

  形(xing)變(bian)(bian)(bian)熱(re)(re)處(chu)(chu)理:形(xing)變(bian)(bian)(bian)熱(re)(re)處(chu)(chu)理是將鋼(gang)的變(bian)(bian)(bian)形(xing)強(qiang)(qiang)化與(yu)熱(re)(re)處(chu)(chu)理強(qiang)(qiang)化兩者結合起(qi)(qi)來,進一步(bu)提高(gao)(gao)鋼(gang)的強(qiang)(qiang)度和韌(ren)性。形(xing)變(bian)(bian)(bian)熱(re)(re)處(chu)(chu)理有高(gao)(gao)溫(wen)(wen)、中溫(wen)(wen)和低(di)溫(wen)(wen)之分。高(gao)(gao)溫(wen)(wen)形(xing)變(bian)(bian)(bian)熱(re)(re)處(chu)(chu)理是在穩定的奧氏體狀態(tai)下產(chan)生形(xing)變(bian)(bian)(bian)后立即(ji)淬(cui)火(huo),也可與(yu)鍛造或熱(re)(re)軋結合起(qi)(qi)來,即(ji)熱(re)(re)成型后立即(ji)淬(cui)火(huo)。60Si2Mn鋼(gang)制造的汽車板簧,經高(gao)(gao)溫(wen)(wen)形(xing)變(bian)(bian)(bian)熱(re)(re)處(chu)(chu)理(930℃+熱(re)(re)性變(bian)(bian)(bian)量18%,油(you)淬(cui))后,采(cai)用650℃×3.25min的高(gao)(gao)溫(wen)(wen)快速回火(huo),其強(qiang)(qiang)度和疲勞壽命都得到(dao)很(hen)大提高(gao)(gao)。

  噴丸處理(li):噴丸處理(li)是(shi)目(mu)前(qian)應(ying)(ying)用(yong)(yong)最廣泛的(de)(de)改善彈(dan)(dan)簧表(biao)(biao)面(mian)(mian)質(zhi)量的(de)(de)方(fang)法之(zhi)一(yi)。彈(dan)(dan)簧要求(qiu)有較高(gao)的(de)(de)表(biao)(biao)面(mian)(mian)質(zhi)量,劃痕、折(zhe)疊、氧化脫(tuo)碳等表(biao)(biao)面(mian)(mian)缺陷往(wang)(wang)往(wang)(wang)會成(cheng)為彈(dan)(dan)簧工作時應(ying)(ying)力集中的(de)(de)地方(fang)和(he)疲勞斷裂源。若(ruo)用(yong)(yong)細小的(de)(de)鋼丸高(gao)速噴打彈(dan)(dan)簧表(biao)(biao)面(mian)(mian),進行噴丸處理(li),不僅(jin)改善彈(dan)(dan)簧表(biao)(biao)面(mian)(mian)質(zhi)量,提(ti)高(gao)表(biao)(biao)面(mian)(mian)強度,使表(biao)(biao)面(mian)(mian)處于(yu)壓應(ying)(ying)力狀態,從(cong)而提(ti)高(gao)彈(dan)(dan)簧疲勞強度和(he)使用(yong)(yong)壽(shou)命(ming)。


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